This is the Highly Detailed factory service repair manual for theJOHN DEERE LT160 LAWN GARDEN TRACTOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.JOHN DEERE LT160 LAWN GARDEN TRACTOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.Service Repair Manual Covers:IntroductionSafetySpecifications and informationEngine-KohlerEngine-Briggs and StrattonEngine-KawasakiElectricalPower train - GearPower train - HydrostaticSteeringBrakesAttachmentsMiscellaneousIndexFile Format: PDFCompatible: All Versions of Windows & MacLanguage: EnglishRequirements: Adobe PDF ReaderNO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise!
All pages are is great to haveJOHN DEERE LT160 LAWN GARDEN TRACTOR Service Repair Workshop Manual.Looking for some other Service Repair Manual,please check:for visiting! JOHN DEERE LT160 LAWN GARDEN TRACTOR Service Repair Manual.1.TM1975 AUG 2002JOHN DEEREWORLDWIDE COMMERCIAL & CONSUMEREQUIPMENT DIVISION1 9 7 5A U G 2 0 0 2Lawn TractorsLT150, 160, 170, 180TECHNICAL MANUALNorth American VersionLitho in U.S.A.Manual DescriptionThis technical manual is written for an experiencedtechnician and contains sections that are specifically forthis product. It is a part of a total product support program.The manual is organized so that all the information on aparticular system is kept together. The order of grouping isas follows:. Table of Contents. Specifications and Information. Identification Numbers.
Tools and Materials. Component Location. Schematics and Harnesses. Theory of Operation.
Operation and Diagnostics. Diagnostics. Tests and Adjustments. Repair. OtherNOTE: Depending on the particular section or systembeing covered, not all of the above groups may beused.The bleed tabs for the pages of each section will align withthe sections listed on this page.
Page numbering isconsecutive from the beginning of the Safety sectionthrough the last section.We appreciate your input on this manual. If you find anyerrors or want to comment on the layout of the manualplease contact us.IntroductionAll information, illustrations andspecifications in this manual are basedon the latest information at the time ofpublication. The right is reserved tomake changes at any time withoutnotice.COPYRIGHT© 2002Deere & Co.John Deere Worldwide Commercial andConsumer Equipment DivisionAll rights reservedPrevious EditionsCOPYRIGHT©INTRODUCTIONSpecifications and InformationEngine (Kohler)Power Train (Gear)Power Train (Hydro)SafetyEngine (Kawasaki)SteeringEngine (Briggs & Stratton)ElectricalBrakesAttachmentsMiscellaneous.Safety - 1SAFETYSafetyRecognize Safety InformationThis is the safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.Follow recommended precautions and safe servicingpractices.Understand Signal WordsA signal word - DANGER, WARNING, or CAUTION - isused with the safety-alert symbol. DANGER identifies themost serious hazards.DANGER or WARNING safety signs are located nearspecific hazards. General precautions are listed onCAUTION safety signs.
CAUTION also calls attention tosafety messages in this manual.Replace Safety SignsReplace missing or damaged safety signs. See themachine operator’s manual for correct safety signplacement.Be Prepared for Emergencies. When you work around fuel, do not smoke or work nearheaters or other fire hazards. Store flammable fluids away from fire hazards. Do notincinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, anddebris. Do not store oily rags; they can ignite and burnspontaneously.
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Be prepared if a fire starts. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulanceservice, hospital, and fire department near your telephone.Use Care In Handling and Servicing Batteries.Safety - 2SAFETYPrevent Battery Explosions. Keep sparks, lighted matches, and open flame awayfrom the top of battery. Battery gas can explode.
Never check battery charge by placing a metal objectacross the posts. Use a volt-meter or hydrometer. Do not charge a frozen battery; it may explode. Warmbattery to 16°C (60°F).Prevent Acid Burns. Sulfuric acid in battery electrolyte is poisonous.
It isstrong enough to burn skin, eat holes in clothing, andcause blindness if splashed into eyes.Avoid acid burns by:1. Filling batteries in a well-ventilated area.2. Wearing eye protection and rubber gloves.3. Avoiding breathing fumes when electrolyte is added.4. Avoiding spilling or dripping electrolyte.5. Use proper jump start procedure.If you spill acid on yourself:1. Flush your skin with water.2.
Apply baking soda or lime to help neutralize the acid.3. Flush your eyes with water for 10-15 minutes.4. Get medical attention immediately.If acid is swallowed:1. Drink large amounts of water or milk.2. Then drink milk of magnesia, beaten eggs, or vegetableoil.3. Get medical attention immediately.Wear Protective ClothingWear close fitting clothing and safety equipmentappropriate to the job.Prolonged exposure to loud noise can cause impairment orloss of hearing.
Wear a suitable hearing protective devicesuch as earmuffs or earplugs to protect againstobjectionable or uncomfortable loud noises.Operating equipment safely requires the full attention of theoperator. Do not wear radio or music headphones whileoperating machine.Service Machines SafelyTie long hair behind your head. Do not wear a necktie,scarf, loose clothing, or necklace when you work nearmachine tools or moving parts.
If these items were to getcaught, severe injury could result.Remove rings and other jewelry to prevent electrical shortsand entanglement in moving parts.Use Proper ToolsUse tools appropriate to the work. Makeshift tools andprocedures can create safety hazards. Use power toolsonly to loosen threaded parts and fasteners. For looseningand tightening hardware, use the correct size tools. DONOT use U.S.
Measurement tools on metric fasteners.Avoid bodily injury caused by slipping wrenches. Use onlyservice parts meeting John Deere specifications.Park Machine SafelyBefore working on the machine:1. Lower all equipment to the ground.2. Stop the engine and remove the key.3. Disconnect the battery ground strap.4. Hang a “DO NOT OPERATE” tag in operator station.Safety - 3SAFETYSupport Machine Properly and Use ProperLifting EquipmentIf you must work on a lifted machine or attachment,securely support the machine or attachment.Do not support the machine on cinder blocks, hollow tiles,or props that may crumble under continuous load. Do notwork under a machine that is supported solely by a jack.Follow recommended procedures in this manual.Lifting heavy components incorrectly can cause severeinjury or machine damage.
Follow recommendedprocedure for removal and installation of components in themanual.Work In Clean AreaBefore starting a job:1. Clean work area and machine.2. Make sure you have all necessary tools to do your job.3. Have the right parts on hand.4. Read all instructions thoroughly; do not attemptshortcuts.Using High Pressure WashersDirecting pressurized water at electronic/electricalcomponents or connectors, bearings, hydraulic seals, fuelinjection pumps or other sensitive parts and componentsmay cause product malfunctions. Reduce pressure andspray at a 45 to 90 degree angle.Illuminate Work Area SafelyIlluminate your work area adequately but safely.
Use aportable safety light for working inside or under themachine. Make sure the bulb is enclosed by a wire cage.The hot filament of an accidentally broken bulb can ignitespilled fuel or oil.Work In Ventilated AreaEngine exhaust fumes can cause sickness or death. If it isnecessary to run an engine in an enclosed area, removethe exhaust fumes from the area with an exhaust pipeextension.If you do not have an exhaust pipe extension, open thedoors and get outside air into the area.Warning: California Proposition 65 WarningGasoline engine exhaust from this product containschemicals known to the State of California to cause cancer,birth defects, or other reproductive harm.Remove Paint Before Welding or HeatingAvoid potentially toxic fumes and dust. Hazardous fumescan be generated when paint is heated by welding,soldering, or using a torch. Do all work outside or in a wellventilated area. Dispose of paint and solvent properly.Remove paint before welding or heating: If you sand orgrind paint, avoid breathing the dust. Wear an approvedrespirator.
If you use solvent or paint stripper, removestripper with soap and water before welding. Removesolvent or paint stripper containers and other flammablematerial from area. Allow fumes to disperse at least 15minutes before welding or heating.Avoid Harmful Asbestos DustAvoid breathing dust that may be generated whenhandling components containing asbestos fibers.Inhaled asbestos fibers may cause lung cancer.Components in products that may contain asbestosfibers are brake pads, brake band and lining assemblies,clutch plates, and some gaskets. The asbestos used inthese components is usually found in a resin or sealed insome way.
Normal handling is not hazardous as long asairborne dust containing asbestos is notgenerated.Avoid creating dust. Never use compressed air for cleaning.Avoid brushing or grinding material containing asbestos.When servicing, wear an approved respirator.
A specialvacuum cleaner is recommended to clean asbestos. If notavailable, apply a mist of oil or water on the materialcontaining asbestos. Keep bystanders away from the area.Safety - 4SAFETYService Tires SafelyExplosive separation of a tire and rim parts can causeserious injury or death.Do not attempt to mount a tire unless you have the properequipment and experience to perform the job.Always maintain the correct tire pressure. Do not inflate thetires above the recommended pressure. Never weld or heata wheel and tire assembly.
The heat can cause an increasein air pressure resulting in a tire explosion. Welding canstructurally weaken or deform the wheel.When inflating tires, use a clip-on chuck and extensionhose long enough to allow you to stand to one side andNOT in front of or over the tire assembly. Use a safety cageif available.Check wheels for low pressure, cuts, bubbles, damagedrims or missing lug bolts and nuts.Avoid Injury From Rotating Blades, Augersand PTO ShaftsKeep hands and feet away while machine is running. Shutoff power to service, lubricate or remove mower blades,augers or PTO shafts.Handle Chemical Products SafelyDirect exposure to hazardous chemicals can cause seriousinjury. Potentially hazardous chemicals used with JohnDeere equipment include such items as lubricants,coolants, paints, and adhesives.A Material Safety Data Sheet (MSDS) provides specificdetails on chemical products: physical and health hazards,safety procedures, and emergency response techniques.Check the MSDS before you start any job using ahazardous chemical.
That way you will know exactly whatthe risks are and how to do the job safely. Then followprocedures and recommended equipment.Dispose Of Waste ProperlyImproperly disposing of waste can threaten theenvironment and ecology. Potentially harmful waste usedwith John Deere equipment include such items as oil, fuel,coolant, brake fluid, filters, and batteries. Use leakproofcontainers when draining fluids.
Do not use food orbeverage containers that may mislead someone intodrinking from them. Do not pour waste onto the ground,down a drain, or into any water source. Inquire on theproper way to recycle or dispose of waste from your localenvironmental or recycling center, or from your John Deeredealer.Live With SafetyBefore returning machine to customer, make sure machineis functioning properly, especially the safety systems.